Factory Doctor

Inspection & Test

Owned by quality rather than production: optical and X-ray inspection, metal detection, checkweighing, coordinate measurement, leak and functional test. On an electronics or aerospace line this can be a third of the floor, and none of it makes product.

14 types, and what a survey records

Equipment typeRecorded for each one
AOI / Optical InspectionStage · Inline or offline
X-ray InspectionMax sample size · Imaging · Tube voltage · Tube hours / expected life · Radiation protection · What happens on failure
ICT / Flying Probe TestType · Test time per board · Fixtures held · Test coverage · Calibration / verification interval · What happens on failure
Burn-in / Environmental ChamberChamber volume · Temperature range · Humidity range · Capability · Calibration / verification interval · Refrigeration service interval
Metal Detector / X-ray InspectionType · Aperture size · Sensitivity · Test piece checks · Reject verification · What happens on failure
CheckweigherWeight range · Accuracy · Packs per minute · Legal for trade / average weight · Calibration / verification interval · Feedback to filler
CMM / Inspection MachineMeasuring volume · Accuracy / MPE · Probe · Environment · Calibration / verification interval · Programs held
SPI / Solder Paste InspectionMax board size · Resolution · Cycle time · Feedback to printer · What happens on failure
Functional Test (FCT)Test time per unit · Fixtures held · Functional coverage · Results logged · Calibration / verification interval · What happens on failure
Transformer / Motor Test RigMax rating tested · Test voltage · Tests performed · Calibration / verification interval · Safety interlocks
Leak Test RigMethod · Detectable leak rate · Test pressure · Cycle time · Calibration / verification interval · Master / calibrated leak used
Test Rig / DynamometerMax power absorbed · Max speed · Max torque · Absorber · Energy regenerated to site · Calibration / verification interval
Vision Inspection SystemCameras · Resolution / smallest defect · Parts per minute · False reject rate · Lighting · What happens on failure
NDT / Ultrasonic InspectionMethod · Standards worked to · Operator qualification · Calibration / verification interval · Reference blocks / calibration pieces
Anything not listed is recorded under “Other Inspection & Test” — no list of industrial equipment is ever finished, and a register that pretends otherwise forces people to pick something untrue.

Other categories

Production · Surface Finishing & Treatment · Packaging & Labelling · Materials Handling · Process Heat · HVAC & Refrigeration · Ventilation & Extraction · Compressed Air · Electrical Distribution · Water & Effluent · Utilities · Controls & Automation · Lighting · Sensors / Instrumentation