Your factory's virtual consultant

Find the 30% of your factory you can't currently see.

A manufacturing consultant on retainer, without the day rate. Factory Doctor asks the right questions for your equipment, scores you across 11 areas, and hands you a prioritised plan - then keeps working, re-scoring as you act and showing your team exactly how.

14-day free trial, no card · Instant online report · Site visits across the UK & UAE
Live assessment preview
Step 1 of 3
Which best describes your factory?
The diagnostic adapts every question to what you actually run.
25–40%
more hidden capacity than most factories realise they have
15–30%
typical overspend on energy that can be pinpointed and cut
5–10×
the cost of reactive maintenance versus planning ahead
Factory surveys

Eleven areas. One diagnosis.

/ every one scored
01
Site profile
02
Equipment
03
Maintenance
04
Utilisation
05
Energy
06
Software & systems
07
Visibility
08
Safety
09
People & skills
10
Sustainability
11
Future planning
A prioritised plan →
STEP 01
Tell us what you run
The questions adapt - CNC gets different questions from injection moulding. Solar? We ask about it. Compressed air? We ask about leaks.
STEP 02
Get an objective score
A clear baseline across all eleven areas, built from patterns observed across dozens of real manufacturing sites.
STEP 03
Act in the right order
Every recommendation comes with expected benefit, cost, and payback - sequenced so you do the fix that pays back first.
The live dashboard

A live dashboard, not a dead PDF.

Every recommendation in your report becomes a trackable action with points attached. Tick one off and the AI re-assesses your site score - so the dashboard always shows where the site stands today, not where it was on survey day.

Your whole team sees the same score, the same plan and the same trend, survey after survey. You get the PDF too - but the report lives here.

✓ Actions scored and sequenced by payback
✓ AI re-assessment on every completed action
✓ Score trends across surveys, site by site
ElectricalSteamLTHWScaldingCIPCutting line
LTHW buffer tank carries 3 systems and nothing else can feed them
3 systems stop
Systems & dependencies

What actually stops when this fails?

Group your assets into the systems they really form - LTHW, compressed air, process cooling - and record what feeds what. Then ask the question a list of equipment can never answer: if this goes, what goes with it?

And it checks your register against itself. Most sites record redundancy and criticality once and never revisit them. We tell you where those claims and your actual plant disagree - which is usually the first anyone has heard of it.

✓ "Recorded as N+1, but one thing feeds it"
✓ "Rated non-critical - twelve assets stop without it"
✓ "No alternative supply, built in 1998, nothing monitoring it"
People surveys

The other 30% is your people.

The same diagnostic lens, turned on your team. A manager scores how well each business function runs; then everyone answers a no-login link - how well they do each job, and how well they think they could. The product finds the mismatch: the people who'd add more in a different seat.

You get a people-fit score that trends over time, the moves that would lift it, and - straight from the floor - exactly what would close each gap: training, equipment, or just the opportunity.

✓ "Could run bookkeeping - has never been asked"
✓ "The floor rates QA a 4; the manager thought an 8"
✓ "Nobody's covering social media - and someone could"
PEOPLE-FIT · TEAM REVIEW
33%→ 74%
now, and with the right people in the seats
WHO TO MOVE
Doing: Packing line (5)Bookkeeping (9)
Doing: Cleaning (4)QA / Food safety (8)
Nobody yetSocial media (8)
WHAT WOULD CLOSE THE GAPS
Training · 11Opportunity · 6Equipment · 6Time · 5
STEP 01
Map the functions
List the jobs your business runs on - or let AI infer them from your asset register. A CNC machine implies a CNC operator; a blast freezer, someone to run it.
STEP 02
Ask everyone
Every employee answers a no-login link on their phone: how well they do each job, how well they could, their ambitions, and what would help. No accounts; anonymous where it counts.
STEP 03
See who's in the wrong seat
A talent map, a people-fit score that trends over time, the moves that would lift it, and exactly what would close each gap.
NO-LOGIN
Answered on a phone
A personal link - no account, no app. That is how you hear from the whole team, not just the keen few.
TALENT MAP
Who's in the wrong seat
The accountant working the line who'd be better bookkeeping - the capacity you're sitting on, named and ranked.
AI ROLES
It knows the roles already
AI reads your asset register and proposes the functions to score, so setup is a review, not a blank page.
PEOPLE-FIT SCORE
One number, with a ceiling
A people-fit score per function, and the score you would reach with the right people in the seats - trending survey over survey.
WHAT WOULD HELP
The why, not just the who
For every gap, the team says what would close it - training, equipment, time, or just the chance. A move with a reason attached.
ANONYMOUS VOICE
A box that is actually anonymous
Staff leave anonymous suggestions; managers see them un-attributed, with an AI summary of the themes.

One platform behind both.

/ what every survey plugs into
SECTOR-AWARE
Built for your sector
Sixteen sector templates - aerospace to food & beverage - steer the deep-dive questions at what actually matters on your floor.
COMPLIANCE
Regulation, localised
UK, EU, US and GCC question packs cover ESOS, SECR, EED, CSRD and local energy programmes - asked only where they apply to your site.
AI CAPTURE
Scan the nameplate
Photograph a machine nameplate and AI fills the asset register - make, model, serial, ratings - with manuals and test certs filed against each asset.
TRENDS
Watch the score move
Every survey - factory or people - adds a point to the trend, so you see the direction of travel over time, not just today.
AI ACTION PLANS
It tells you how, not just what
Open any recommendation and AI lays out a step-by-step plan you tick off - who to involve, what proves it is done, the pitfalls to avoid.
TASKS & OWNERSHIP
Nothing falls through
Assign actions to people with due dates. A tasks view shows who is doing what, with overdue work flagged - for the whole team.
WEEKLY DIGEST
A nudge every week
A short weekly email keeps everyone on track: how the score moved, what is due, and what has slipped - so momentum does not.
TEAMS
Bring the whole team
Organisations, per-site access and role-based invites - surveyors, site managers and consultants each see exactly what they should.

Consultant insight, software pricing.

/ 14-day free trial, no card

Try everything free for 14 days - no card required. Then keep the plan that fits, from a single site to a whole portfolio. A fraction of a day of consultancy, every month.

Core
For a single manufacturing site.
£99 /mo
✓ 1 site
✓ Living report, tasks & weekly digest
✓ Full asset register
✓ Unlimited team members
Start free trial
MOST POPULAR
Pro
For multi-site teams and consultants.
£79 /site/mo
✓ 2 to 100 sites
✓ Everything in Core
✓ Sector benchmarking
✓ Portfolio rollup
✓ Co-branded reports and workspace
Start free trial
Enterprise
For large estates and security needs.
Let's talk
✓ Unlimited sites
✓ Everything in Pro
✓ SSO & security controls
✓ Custom templates & onboarding
Contact us

Two ways to get your diagnosis.

/ same report, either route
OPTION A
Self-assessment

Sign up, complete the assessment yourself, and get your tailored report instantly. The fastest route to a structured baseline.

✓ Instant report
✓ At your own pace
✓ 14-day free trial, no card
OPTION B
Expert site visit
From £1,2996 months' access included

A consultant walks your floor and runs the full assessment in person - across the UK & UAE, with a comprehensive report within a week. The complete diagnosis, done for you.

✓ ~1hr discussion
✓ 1–3hr site walk
✓ Report within 7 days
✓ 6 months' free Factory Doctor access
Request a site visit
Tell us who you are and we'll be in touch to arrange a slot.

Common questions

How long does an assessment take?

An initial discussion of about an hour, a site walk of one to three hours depending on size, and a follow-up. The report is typically delivered within a week.

Is it only for manufacturing?

It's built for manufacturing - discrete, process, assembly and packaging - but many principles apply to warehousing, distribution and other operations too.

Do I need to prepare anything?

Recent energy bills, equipment lists and maintenance records help but aren't essential. Part of the value is identifying what you have and where the gaps are.

We already have monitoring in place.

Good. The assessment evaluates how effectively existing systems are used, and often finds untapped value in what you've already bought.

What will the recommendations cost?

They range from zero-cost changes to capital projects. Every recommendation carries a realistic cost, expected benefit and payback so you can prioritise.

How is this different from an energy audit?

An energy audit looks only at energy. Factory Doctor covers eleven areas - maintenance, utilisation, skills, systems and the rest - and, crucially, tells you what to fix first.

Do employees need a login for People Surveys?

No. Each person answers a private link on their phone - no account, no app - which is how you hear from the whole team, not just the keen few.

How do People Surveys stay anonymous?

Results are aggregated by default; individual answers are only visible to a nominated viewer such as HR, suggestions are always un-attributed, and small groups are withheld to protect anonymity.

The Modern Factory Handbook - front and back cover

The thinking behind the platform.

Factory Doctor grew out of The Modern Factory Handbook - the diagnose-before-you-prescribe approach that founder James Brand refined across dozens of sites, from food production to precision engineering.

Hands-on with PLC programming, SCADA, IoT integration and energy monitoring - the practical realities of making technology work on a real factory floor.

Read the handbook →

You already know some things could be better.

Now find out what to fix first. Sign up and get your tailored report - instantly.

Start free at factory.doctor →
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