Factory Doctor

Compressed Air

Compressors, dryers, receivers, filtration and nitrogen generation. Usually the most expensive utility per unit of useful work, and the one where leakage is the most common avoidable cost.

10 types, and what a survey records

Equipment typeRecorded for each one
Screw CompressorPower rating · Voltage · Phase · Full Load Amps · Free Air Delivery · Working pressure · Receiver volume · Lubrication · VSD fitted · Dryer type · Load pressure · Unload pressure · Communication protocol · Leak survey completed · Leak survey date · Measured specific energy
Reciprocating CompressorPower rating · Voltage · Phase · Full Load Amps · Free Air Delivery · Working pressure · Receiver volume · Lubrication · VSD fitted · Dryer type · Communication protocol · Leak survey completed · Measured specific energy
DryerPower rating · Voltage · Dryer type · Flow capacity · Pressure dew point
ReceiverVolume · Working pressure · Drain type
Centrifugal CompressorFree air delivery · Discharge pressure · Motor power · Specific power · Blow-off / turndown · Running hours · Overhaul interval
Oil-free CompressorFree air delivery · Discharge pressure · Motor power · Technology · Air quality class · Running hours
Filter / SeparatorType · Rated flow · Pressure drop · Element change interval · Last element change · Differential pressure monitored
Booster CompressorInlet pressure · Outlet pressure · Flow · Motor power · Application served · Running hours
Condensate ManagementTreatment · Condensate volume · Discharge consent / limit · Media change interval · Drains
Nitrogen GeneratorType · Purity · Flow rate
Anything not listed is recorded under “Other Compressed Air” — no list of industrial equipment is ever finished, and a register that pretends otherwise forces people to pick something untrue.

Other categories

Production · Surface Finishing & Treatment · Packaging & Labelling · Inspection & Test · Materials Handling · Process Heat · HVAC & Refrigeration · Ventilation & Extraction · Electrical Distribution · Water & Effluent · Utilities · Controls & Automation · Lighting · Sensors / Instrumentation